Carbide End Mills in CNC Machining
Date:2025-06-03Number:994Carbide end mills are one of the core cutting tools in CNC machining, renowned for their high hardness, wear resistance, and high-temperature resistance. Compared to high-speed steel (HSS) tools, carbide end mills have a longer service life, can withstand higher cutting speeds, and significantly improve machining efficiency. Their excellent rigidity makes them suitable for high-precision machining, particularly in difficult-to-machine materials such as stainless steel, titanium alloys, and hardened steel.
Performance Features
High Hardness: The hardness of carbide (tungsten-cobalt or tungsten-titanium alloys) can reach HRA90 or higher, making it suitable for high-speed cutting.
Heat Resistance: Maintains performance at temperatures above 800°C, reducing the risk of thermal deformation.
Multi-Flute Design: 2-flute to 6-flute structures balance cutting efficiency and surface finish; 4-flute milling cutters are commonly used for finishing operations.
Application Scenarios
Mould Manufacturing: Precision cavity machining.
Aerospace: Cutting of high-strength alloy components.
Automotive Parts: Mass production of high-hardness materials.
Notes
Select appropriate coatings: TiAlN coatings are suitable for high-temperature machining, while DLC coatings are suitable for non-ferrous metals.
Coolant usage: Internal cooling design is recommended when machining heat-resistant alloys.
Parameter optimisation: Avoid excessive cutting depths to prevent edge chipping; refer to the manufacturer's recommended cutting parameters.
Carbide milling cutters, optimised for both machining efficiency and precision, have become an indispensable tool in modern CNC machining.
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